Sep 5, 11:08 am ET
Tech Questions / Answers
LAST UPDATED: Thursday, February 26, 2004
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What would be the best way to make a spring/damper system adopt a torsion bar on a formula student car?
still cabbaged, New York
Dr Dyno
A spring/damper system is actually a little bit easier to engineer for a student formula car application since it's very easy to change inexpensive off-the-shelf springs. If you want to see torsion bar suspension in action to determine which application might be best, head out to your local Saturday night dirt track when midgets or sprints are running. Many of these cars use torsion bar rear suspension. Or, check out a local SCCA road racing or autocross event and look for a Formula Vee. These classic formula cars use torsion suspension at the front.
I've heard that race tires are inflated with an inert gas (Nitrogen?) instead of oxygen to eliminate the presence of unwanted H2O, therefore reducing thermal gas expansion at race temperature. Is this true in Champ Cars?
Drew, San Francisco
Dr Dyno
Yes, nitrogen is generally used in racing tires, including Champ Car. It's not so much that it reduces thermal gas expansion (the tendency of gas to expand its volume when heated), but rather that it makes this expansion more predictable. The water content in compressed air will vary from source to source, changing the rate and degree of heat expansion. Moisture-free nitrogen always acts the same way when heat is applied, so if the engineers know the rate of heat generation in a tire they can accurately predict hot pressure.
What exactly makes a race tire lose grip over time?
Chris, West Chester, Pa
Dr Dyno
Heat is both friend and foe to a racing tire. As tires flex, heat is generated. This heat causes the rubber to get stickier and gain grip up to a point. Beyond that point, grip begins to deteriorate.

As a new tire is used it goes through a couple of changes. First, the heat gradually causes chemical changes in the rubber, breaking down the molecular structure. Second, the outer tread will gradually wear down, changing the dynamics of heat dispersion within the tire carcass. These effects add up to a gradual loss of grip over time. Abusing the tires, such as spinning the rear wheels under acceleration, will cause this gradual loss to become rapid. Managing tire wear without traction control is one of the most demanding skills for a Champ Car driver.

I have two questions about team restrictions - Is there any limit to how many cars a team fields in a season? Is there a limit to how much money a team can put into each season?
Blake, Sydney, Australia
Dr Dyno
There are no rules limiting how many cars a team can run or how much money they can spend. Generally two cars is considered the optimum. A one-car team has a disadvantage regarding how much data can be acquired during practice at an event. With two cars, teams have much more flexibility and can try different approaches with each car, providing a wider spectrum of data for the engineers and drivers to analyze. Three cars are a bit of a stretch, often spreading the engineering and mechanical expertise too thin.

Regarding budgets, teams will generally find ways to spend as much money as possible. The more they spend on talented people, high-quality equipment, extra spare parts, and especially in-house engineering and fabrication capabilities, the more likely they are to find their way into the winner's circle. Champ Car has done a terrific job of keeping the playing field level and lowering the basic cost of competing, but if you want to run consistently at the front of the pack nothing replaces "cubic dollars".

In almost every form of motorsports, the lowest budgets are determined by the basic cost of equipment, travel and personnel compensation, while the highest budgets are determined by the marketing value provided to sponsors by a winning team. Champ Car teams operate on as little as $3 million dollars per season or as much as $20 million plus, but due to the nature of the Champ Car rulebook the $3 million dollar team can still end up on top of the podium - just not as often as the $20 million teams!

Why is changing all four tires required when it seems that different tire strategies would create more overtaking as tires wear?
John Downing, Richmond, IN
Dr Dyno
Good question, but from a race strategy perspective there's no incentive for teams to change less than four tires since it wouldn't save any time in the pits. In Champ Car there is a tire changer for each wheel, so changing four tires takes no more time than changing two tires - particularly since the fueling process usually takes longer than the tire changes anyway. However, with new pit stop rules for 2004 the teams will have more options as to when they decide to pit, so staying out longer on worn tires will add some spice to the mix.
With all of the platinum and multiple electrode spark plugs on the market, I am wondering: (1) Do multiple electrodes do any good? (2) What does a Champ Car use?
Dan Peterson, Redmond, OR
Dr Dyno
Multi-electrode spark plugs can provide more efficient combustion in many applications. The Ford Cosworth Champ Car engine uses a special multi-electrode spark plug provided by Bosch.
Does any of the racing technology developed by Cosworth go into Ford street cars?
Tim, Roy
Dr Dyno
A significant amount of Cosworth technology can be found in today's Ford products. For example, production of the modular engine used in the Ford Mustang Cobra has a number of Cosworth developments, such as a special high pressure metal casting technique (known as "Cos-Cast") providing light weight, high revs and very strong components that lend themselves well to modifications.

Perhaps the most significant Cosworth developments found in today's Ford street cars are in the area of electronic engine management. With very efficient fuel mapping and ignition controls derived from Champ Car programs, the overall ratio of horsepower to gas mileage has gone through the roof in the last decade. Today, enthusiasts can modify a stock Mustang Cobra to achieve well over 500 reliable horsepower while retaining smooth driving characteristics and still seeing over 20mpg on the highway! Add things like traction control, advanced anti-lock brakes and electronic diagnostic capabilities, and you have some clues as to just how much racing technology has contributed to today's highly evolved Ford street cars.

Whats the difference between a torsion bar and anti-roll bar?
Cabbaged, New York
Dr Dyno
A torsion bar is a type of suspension used in place of a spring. It's typically a long metal solid or tubular bar with one end fixed to the chassis and an arm on the other end coming out at a 90-degree angle to the bar and then attached to a wheel or suspension arm. As the wheel moves up and down in its travel, the 90-degree arm causes the bar to twist along its longitudinal axis. The more it twists, the more it resists - much in the same way a spring works as the more it is compressed, the more it resists. Torsion bars are often used for suspension in dirt track oval racing, such as sprint cars.

An anti-roll bar is also a torsion device, but with a different purpose as suggested by its name. Instead of supporting the weight of the car, an anti-roll bar links the two sides of the suspension together and provides resistance to the tendency of the chassis to roll right or left from cornering forces. This facilitates using softer spring for increased grip and a more compliant ride without incurring excessive roll. In a Champ Car there are two anti-roll bars, one front and one rear, each with a center tubular section mounted to the chassis and with 90-degree arms on each end. These 90-degree arms are attached to the right and left suspension assemblies. As the wheels move up and down together over bumps, the anti-roll bar just rotates with them with no resistance. However, if one side of the car tries to dip down while the other side tries to rise up (as in a corner), the anti-roll bar kicks in and works to limit how much the two sides move in opposite directions.

Teams usually have a selection of front and rear anti-roll bars with different torsion levels. Drivers can then fine-tune the stiffness of the bars with levers in the cockpit to help balance the handling as the track, tire wear, fuel level or weather changes. For example, a driver experiencing understeer will often soften the front anti-roll bar to give the front a bit more grip.

How does a driver soften or stiffen an anti-roll bar? Usually one or both of the 90-degree arms at each end of an anti-roll bar consists of a flat piece of metal that can be rotated around its longitudinal axis by moving a lever in the cockpit, making it stiffer or softer. A flat piece of metal will flex easily front to back but will flex very little side to side. If the arm is rotated so that the flat section is perpendicular to the direction of pressure, the anti-roll bar will flex easily and more chassis roll will be allowed. If the arm is rotated so that the flat section is parallel to the direction of pressure, the anti-roll bar will be very stiff and very little roll will be allowed. Somewhere between the two extremes is usually desired. The anti-roll bar is a clever but simple solution to one of the basic handling challenges in setting up any four-wheeled vehicle.

Racing is a physical and demanding sport. What muscles should be focused on for training and how?
Dr Dyno
The most important aspects of physical training for a race car driver are cardiovascular and muscular endurance. You don't have to be super strong; in fact, too much muscle mass can make it more difficult to reach optimum endurance levels. Race car drivers need good upper body endurance, particularly the lower arms, wrists and hands. Core strength (abdomen and back), always key for any athlete, is particularly important for Champ Car drivers dealing with high g-forces continuously over long periods. Bike riding, running, high-repetition weight training, off-road motorcycles and karting seem to be the most popular forms of driver training in the Champ Car World Series, with primary emphasis on cardiovascular endurance.
Can drivers adjust the spoilers in the car?
Montague, Mauldin
Dr Dyno
First, a quick clarification. A spoiler is a high-drag, low-downforce vertical strip mounted on an otherwise flat surface, such as the rear deck area of a stock car. In aircraft, spoilers are used to disrupt airflow over top of the wings and intentionally ruin, or "spoil", the aerodynamics of lift. You can see these spoiler panels pop up on the top of the wings when an airliner touches down, eliminating lift and keeping the plane firmly on the ground in case a gust of wind tries to send it back in the air again.

Instead of spoilers, Champ Cars have low-drag, high-downforce inverted wings. To get back to your question, no; drivers cannot adjust the wing angles or any other aerodynamic devices while in the car. Such changes can only be made by mechanics when the car is stopped. Good question!

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